FA-95287 / Warehouse slotting and bin packing / Member archive
Face sizing: weekly demand used as daily · case 02
Pick faces are sized seven times too large.
Case contract
weekly eaches demand, days of cover, case pack cp, slot_types [[type, capacity_cases, cost_rank]]. Needed cases = ceil(weekly*days / (7*cp)). Choose the smallest capacity that holds it (then cost_rank, type) using 1 slot. If none holds it, use the largest capacity type (then cost_rank, type) and ceil(need/capacity) slots. Zero demand -> ["NONE", 0, 0].
Why this case matters
Forward pick faces are sized to hold a target number of days of demand.
One recorded failure
Sample boundary fixtureThis sample comes from the broken implementation of a controlled reproducer.
| Boundary fixture | Actual | Expected | Outcome |
|---|---|---|---|
| generated mix 5 | ["FLOW", 4200, 420] | ["FLOW", 600, 60] | Failed |
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