FA-94987 / Warehouse slotting and bin packing / Member archive
Pallet build: rotated layer pattern never tried · case 02
Pallets are built with fewer cases per layer than a 90-degree rotated pattern allows.
Case contract
case [l, w, h, kg], pallet [L, W]; cases stay upright but may rotate 90 degrees; all layers share one orientation. Pallet base adds 15 height and 25 kg tare. Cases per pallet are bounded by whole layers within max_h and by max_kg (a partial top layer is allowed). Return [per_layer, layers used, cases, height, weight].
Why this case matters
Pallet build limits govern reserve storage heights and floor loading.
One recorded failure
Sample boundary fixtureThis sample comes from the broken implementation of a controlled reproducer.
| Boundary fixture | Actual | Expected | Outcome |
|---|---|---|---|
| generated mix 12 | [15, 4, 60, 135, 745] | [16, 4, 64, 135, 793] | Failed |
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