FA-94937 / Warehouse slotting and bin packing / Member archive
Tote packing: tote weight limit ignored · case 02
Totes are loaded beyond the conveyor weight limit when many dense items are small.
Case contract
items [[id, volume, kg, fragile]]. Sort by volume desc, kg desc, id. Place each in the first open tote (creation order) where volume and weight stay within limits (inclusive) and no fragile item shares a tote with an item over 10 kg (either direction). Items exceeding a tote alone go to oversize. Return [list of tote id lists, sorted oversize ids].
Why this case matters
Packing picked units into conveyor totes is bounded by volume, weight, and damage rules.
One recorded failure
Sample boundary fixtureThis sample comes from the broken implementation of a controlled reproducer.
| Boundary fixture | Actual | Expected | Outcome |
|---|---|---|---|
| generated mix 16 | [[["i4"], ["i0", "i3"], ["i1", "i5"], ["i2"]], []] | [[["i4"], ["i0"], ["i1", "i5"], ["i3"], ["i2"]], []] | Failed |
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