FAILURE MAP
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FA-93581 / Solar tracker geometry / Open access

Fixed-tilt row pitch for a design sun: ground coverage ratio · case 01

Reported ground coverage ratios exceed 1.

Verified by executionVariant 1 · 7 checks per implementationDownload source bundle ↓JSON ↗

ROOT CAUSE

The ratio is inverted.

VERIFIED REPAIR

GCR = slant length / pitch.

Unsuccessful approach: Using the horizontal depth understates the coverage ratio for tilted rows.

Case contract

Rows of slant length length (mm) tilted by tilt degrees face row_az. The shadow reaches forward height*max(cos(sun_az - row_az), 0)/tan(sun_el). Minimum unshaded pitch = length*cos(tilt) + shadow. Return [pitch rounded 3, length/pitch rounded 4]; None when sun_el <= 0.

Why this case matters

Single-axis and dual-axis solar trackers turn a sun direction into actuator commands; a sign, frame or limit mistake points a whole plant away from the sun or into a mechanical stop.

1 / The failure

Exit 1
"""Failure Map reference implementation. Python standard library only."""
import json
import math
N = 1
observations = []
def solve(length, tilt, sun_el, sun_az, row_az):
    if sun_el <= 0:
        return None
    t = math.radians(tilt)
    rel = math.cos(math.radians(sun_az - row_az))
    depth = length * math.cos(t)
    height = length * math.sin(t)
    shadow = height * max(rel, 0.0) / math.tan(math.radians(sun_el))
    pitch = depth + shadow
    return [round(pitch, 3), round(pitch / length, 4)]
def check(label, actual, expected):
    observations.append({"check": label, "actual": actual, "expected": expected, "passed": actual == expected})
fixtures = [[['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 10, 15, 340, 200], [1674.173, 1.0154]],
  ['regression: ground coverage ratio (partial repair)', [2300, 30, 30, 0, 180],
   [1991.858, 1.1547]],
  ['control 1', [1700, 30, 30, 90, 200], [1472.243, 1.1547]],
  ['control 2', [1700, 30, 0, 90, 180], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 20, 10, 300, 180], [1597.477, 1.0642]],
  ['regression: ground coverage ratio (partial repair)', [1700, 25, 10, 60, 180],
   [1540.723, 1.1034]],
  ['control 1', [1700, 30, 0, 225, 170], None],
  ['control 2', [2000, 30, 30, 135, 180], [2956.796, 0.6764]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 35, 20, 200, 200], [5508.593, 0.4175]],
  ['regression: ground coverage ratio (partial repair)', [1000, 30, 20, 60, 0], [1552.895, 0.644]],
  ['control 1', [2000, 0, -2, 315, 0], None], ['control 2', [2000, 30, 0, 30, 0], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2000, 10, 15, 200, 180], [3187.577, 0.6274]],
  ['regression: ground coverage ratio (partial repair)', [1000, 25, 10, 135, 200],
   [1919.234, 0.521]],
  ['control 1', [2300, 35, 30, 60, 0], [3026.533, 0.7599]],
  ['control 2', [1000, 30, 20, 250, 180], [1335.872, 0.7486]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 30, 30, 60, 200], [1991.858, 1.1547]],
  ['regression: ground coverage ratio (partial repair)', [1700, 10, 20, 100, 180],
   [1815.012, 0.9366]],
  ['control 1', [2000, 35, -2, 225, 170], None],
  ['control 2', [1700, 20, 20, 90, 170], [1874.877, 0.9067]]]]
for label, args, expected in fixtures[N-1]:
    check(label, solve(*args), expected)
print(json.dumps({"observations": observations, "passed": all(x["passed"] for x in observations)}, ensure_ascii=False))
raise SystemExit(0 if all(x["passed"] for x in observations) else 1)
Boundary fixtureActualExpectedOutcome
normal: winter noon design sun[5464.102, 2.7321][5464.102, 0.366]Failed
boundary: flat rows[2000.0, 1.0][2000.0, 1.0]Passed
boundary: sun behind the rows[1732.051, 0.866][1732.051, 1.1547]Failed
regression: ground coverage ratio[1674.173, 0.9848][1674.173, 1.0154]Failed
regression: ground coverage ratio (partial repair)[1991.858, 0.866][1991.858, 1.1547]Failed
control 1[1472.243, 0.866][1472.243, 1.1547]Failed
control 2NoneNonePassed

SHA-256 / af7d9e4e2dd98fb07870517d36bb1fdda523c5e1dda52300ca0781f8b161f5d3

2 / The unsuccessful fix

Exit 1
"""Failure Map reference implementation. Python standard library only."""
import json
import math
N = 1
observations = []
def solve(length, tilt, sun_el, sun_az, row_az):
    if sun_el <= 0:
        return None
    t = math.radians(tilt)
    rel = math.cos(math.radians(sun_az - row_az))
    depth = length * math.cos(t)
    height = length * math.sin(t)
    shadow = height * max(rel, 0.0) / math.tan(math.radians(sun_el))
    pitch = depth + shadow
    return [round(pitch, 3), round(depth / pitch, 4)]
def check(label, actual, expected):
    observations.append({"check": label, "actual": actual, "expected": expected, "passed": actual == expected})
fixtures = [[['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 10, 15, 340, 200], [1674.173, 1.0154]],
  ['regression: ground coverage ratio (partial repair)', [2300, 30, 30, 0, 180],
   [1991.858, 1.1547]],
  ['control 1', [1700, 30, 30, 90, 200], [1472.243, 1.1547]],
  ['control 2', [1700, 30, 0, 90, 180], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 20, 10, 300, 180], [1597.477, 1.0642]],
  ['regression: ground coverage ratio (partial repair)', [1700, 25, 10, 60, 180],
   [1540.723, 1.1034]],
  ['control 1', [1700, 30, 0, 225, 170], None],
  ['control 2', [2000, 30, 30, 135, 180], [2956.796, 0.6764]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 35, 20, 200, 200], [5508.593, 0.4175]],
  ['regression: ground coverage ratio (partial repair)', [1000, 30, 20, 60, 0], [1552.895, 0.644]],
  ['control 1', [2000, 0, -2, 315, 0], None], ['control 2', [2000, 30, 0, 30, 0], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2000, 10, 15, 200, 180], [3187.577, 0.6274]],
  ['regression: ground coverage ratio (partial repair)', [1000, 25, 10, 135, 200],
   [1919.234, 0.521]],
  ['control 1', [2300, 35, 30, 60, 0], [3026.533, 0.7599]],
  ['control 2', [1000, 30, 20, 250, 180], [1335.872, 0.7486]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 30, 30, 60, 200], [1991.858, 1.1547]],
  ['regression: ground coverage ratio (partial repair)', [1700, 10, 20, 100, 180],
   [1815.012, 0.9366]],
  ['control 1', [2000, 35, -2, 225, 170], None],
  ['control 2', [1700, 20, 20, 90, 170], [1874.877, 0.9067]]]]
for label, args, expected in fixtures[N-1]:
    check(label, solve(*args), expected)
print(json.dumps({"observations": observations, "passed": all(x["passed"] for x in observations)}, ensure_ascii=False))
raise SystemExit(0 if all(x["passed"] for x in observations) else 1)
Boundary fixtureActualExpectedOutcome
normal: winter noon design sun[5464.102, 0.317][5464.102, 0.366]Failed
boundary: flat rows[2000.0, 1.0][2000.0, 1.0]Passed
boundary: sun behind the rows[1732.051, 1.0][1732.051, 1.1547]Failed
regression: ground coverage ratio[1674.173, 1.0][1674.173, 1.0154]Failed
regression: ground coverage ratio (partial repair)[1991.858, 1.0][1991.858, 1.1547]Failed
control 1[1472.243, 1.0][1472.243, 1.1547]Failed
control 2NoneNonePassed

SHA-256 / 97a65e6321079d3df769d1671056419b380e2f00a7d83075b09052a4d79d9cd9

3 / The verified repair

Exit 0
"""Failure Map reference implementation. Python standard library only."""
import json
import math
N = 1
observations = []
def solve(length, tilt, sun_el, sun_az, row_az):
    if sun_el <= 0:
        return None
    t = math.radians(tilt)
    rel = math.cos(math.radians(sun_az - row_az))
    depth = length * math.cos(t)
    height = length * math.sin(t)
    shadow = height * max(rel, 0.0) / math.tan(math.radians(sun_el))
    pitch = depth + shadow
    return [round(pitch, 3), round(length / pitch, 4)]
def check(label, actual, expected):
    observations.append({"check": label, "actual": actual, "expected": expected, "passed": actual == expected})
fixtures = [[['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 10, 15, 340, 200], [1674.173, 1.0154]],
  ['regression: ground coverage ratio (partial repair)', [2300, 30, 30, 0, 180],
   [1991.858, 1.1547]],
  ['control 1', [1700, 30, 30, 90, 200], [1472.243, 1.1547]],
  ['control 2', [1700, 30, 0, 90, 180], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [1700, 20, 10, 300, 180], [1597.477, 1.0642]],
  ['regression: ground coverage ratio (partial repair)', [1700, 25, 10, 60, 180],
   [1540.723, 1.1034]],
  ['control 1', [1700, 30, 0, 225, 170], None],
  ['control 2', [2000, 30, 30, 135, 180], [2956.796, 0.6764]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 35, 20, 200, 200], [5508.593, 0.4175]],
  ['regression: ground coverage ratio (partial repair)', [1000, 30, 20, 60, 0], [1552.895, 0.644]],
  ['control 1', [2000, 0, -2, 315, 0], None], ['control 2', [2000, 30, 0, 30, 0], None]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2000, 10, 15, 200, 180], [3187.577, 0.6274]],
  ['regression: ground coverage ratio (partial repair)', [1000, 25, 10, 135, 200],
   [1919.234, 0.521]],
  ['control 1', [2300, 35, 30, 60, 0], [3026.533, 0.7599]],
  ['control 2', [1000, 30, 20, 250, 180], [1335.872, 0.7486]]],
 [['normal: winter noon design sun', [2000, 30, 15, 180, 180], [5464.102, 0.366]],
  ['boundary: flat rows', [2000, 0, 15, 180, 180], [2000.0, 1.0]],
  ['boundary: sun behind the rows', [2000, 30, 15, 0, 180], [1732.051, 1.1547]],
  ['regression: ground coverage ratio', [2300, 30, 30, 60, 200], [1991.858, 1.1547]],
  ['regression: ground coverage ratio (partial repair)', [1700, 10, 20, 100, 180],
   [1815.012, 0.9366]],
  ['control 1', [2000, 35, -2, 225, 170], None],
  ['control 2', [1700, 20, 20, 90, 170], [1874.877, 0.9067]]]]
for label, args, expected in fixtures[N-1]:
    check(label, solve(*args), expected)
print(json.dumps({"observations": observations, "passed": all(x["passed"] for x in observations)}, ensure_ascii=False))
raise SystemExit(0 if all(x["passed"] for x in observations) else 1)
Boundary fixtureActualExpectedOutcome
normal: winter noon design sun[5464.102, 0.366][5464.102, 0.366]Passed
boundary: flat rows[2000.0, 1.0][2000.0, 1.0]Passed
boundary: sun behind the rows[1732.051, 1.1547][1732.051, 1.1547]Passed
regression: ground coverage ratio[1674.173, 1.0154][1674.173, 1.0154]Passed
regression: ground coverage ratio (partial repair)[1991.858, 1.1547][1991.858, 1.1547]Passed
control 1[1472.243, 1.1547][1472.243, 1.1547]Passed
control 2NoneNonePassed

SHA-256 / 3380b10b0a681c5c00cc5e451afba3f8f044601417854b13e60839a5157756b3

Verification & scope

Deterministic stipulated toy contract for teaching; no claim of conformance with any standard, vendor protocol or production controller. This reproducer isolates one failure mechanism. Results cover the supplied fixtures. Variants within a family share a test contract and should remain grouped when constructing evaluation splits. Related mechanisms with a shared evaluation_group must also remain together; these controlled models are not independent production incidents.

Observations recorded using Python 3.12.14 at 2026-09-29T14:51:56.403502+00:00.

Case digest / 673c0de3a87e6754b0160289b655a67f57b9335d8db91e82841176ac8014cd81